2013年9月27日星期五

Alloy Saw Industry Analysis narrative

An alloy saw blade when grinding many factors can not be ignored
1, the matrix deformation, inconsistent thickness, bore tolerances big. Congenital defects of the base there is a problem, no matter the kind of graphics device, there is grinding errors. Matrix deformation on the two side angle bias; matrix inconsistent thickness right rear corner and edge front corner of bias, such as the existence of cumulative tolerance is too large, the quality and accuracy of the blade severely affected.
2, grinding teeth grinding effect on the core bits for concrete  structure. Alloy saw blade grinding machine structure and assembly is good or bad, about two types of models currently on the market: one is floating in Germany Seoul ink types. The type with vertical grinding off, all the advantages of hydraulic stepless movement, all of the feed system using V-shaped guide rail and ball screw work, grinding or big arm with slow feed forward, rewind retraction, Clips cylinder regulator heart, flexible and reliable support piece, pulling teeth accurate positioning, strong self-centering blade positioning heart, arbitrary angle adjustment, cooling flush reasonable, man-machine interface, high precision grinding off, pure grinder rational design; Type II, which is currently Horizontal such as Taiwan and Japan models, the presence of mechanical transmission gears and mechanical clearance dovetail slide accuracy, stable performance low clip, branched tablet core adjustment difficult, pulling teeth institution or poor reliability, flat two sides, left and right rear corner is not a heart-mill cut, resulting in large deviation angle difficult to control, mechanical wear disaster ensure accuracy.
3, welding factor. Welding alloys deviation and impact grinding precision, resulting in a large pressure while grinding, while pressure is small, the posterior horn of the same generation of the above factors, welding angle difference, human unavoidable factors, all of the grinding wheel and other factors generates unavoidable impact.
4, wheel width affect the quality and  cbn grinding wheel size. Optional wheel running gold films, note wheel size, granularity is too coarse grinding wheel produced traces wheel easy to plug the optional fine granularity grinding less easy to burn knife. Grinding wheel diameter and length width thickness is based alloy and alloy tooth width or different each face the situation, not a corner after corner or front wheel specifications are the same as any different from tooth grinding, must be targeted to choose a suitable Specifications Wheel.
5, grinding feed speed. Alloy saw blade grinding entirely good or bad decision grinding feed rate, generally alloy saw blade feed rate at from 0.5 to 6 mm / s can not exceed this value should be 20 per minute teeth, the ultra in every minute 20 tooth feed rate is too large, it will have serious knife tumors or burning alloy wheel impact generated convex and concave surface precision grinding wheel wasted.
6, grinding feed rate, the choice of wheel size on the amount of feed has an extremely important significance. General grinding wheel recommendation to use 180 # 240 # 240 # to use at most an opt 280 # 280 # to 320 #, or to adjust the feed rate.
7, grinding heart. All grinding the blade and the substrate for the heart, rather than with the blade of the heart, get it out of the heart surface grinding, horn, front corner with a machining center can not be sharpened a saw blade, saw blade grinding three processes Heart not be ignored. Side angle grinding alloy thickness is still careful observation, the thickness of different grinding heart changed, regardless of the thickness of the  granite polishing pads alloy to, the grinding surface grinding wheel center line of the welding position to be maintained in a straight line, or have a poor impact angle cutting.
8, pulling teeth institutions can not be ignored. Regardless of how the structure of any grinding, pulling teeth designed to coordinate accuracy sharpening design quality, machine adjustment pulling teeth acupressure reasonable position in the tooth surface, and not with the move is extremely critical, back teeth when pulling t

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