The grit size used in the 30/35 ~ 60/80 range. The more hard rock,
should be selected with a finer granularity. Because at the same
pressure conditions, the more detailed the more sharp diamond, cut hard
rock in favor. In addition, the general requirements of a large-diameter
blade cutting efficiency is high, with the coarser particle size should
be selected, for example, 30/40, 40/50; small-diameter blade cutting
efficiency is low, requires smooth green concrete blades rock cutting section, preferably to a
smaller particle size, such as 50/60, 60/80.
Segment concentration
The so-called diamond concentration, the diamond in the working layer is
the carcass in the density distribution (i.e. contained within the unit
area weight of the diamond). "Norms" provides work per cubic centimeter
of the matrix containing 4.4 kt diamond, the concentration of 100%,
including 3.3 kt diamond, the concentration was 75%. Volume
concentration of said agglomerates in the volume occupied by the number
of diamond and provides that when the volume of the total volume of the
diamond 1/4 concentration of 100%. Increasing the concentration of
diamond is expected to extend the life of the blade, because of the
increased concentration of each piece of diamond is reduced, the average
cutting force suffered. However, increasing concentrations will increase
the cost of the blade, so there is concrete core bits a concentration of the most
economical, and the concentration increases with the cutting rate.
Blade hardness
Generally, the higher the hardness binding agents, the stronger its wear
resistance. Thus, when a large rock abrasive cutting, the bonding agent
should be high hardness; when the cutting of soft rock material, the
hardness of the binding agent should be low; when large and abrasive
cutting hard rock, the binding agent should be moderate hardness .
Effect
Diamond saw blades in the process of cutting stone, will be centrifugal
force, cutting power, cutting hot alternating load effect.
Because force and temperature effects caused by diamond saw blade
grinding breakage.
Force effects: In the cutting process, the blade subject to axial force
and tangential force. Because there is wood band saw blades in the circumferential direction
and the radial force, in the axial direction so that the blade wavy dish
in radial direction. Both can cause deformation of the rock section is
not flat, stone wasted, sawing noise, vibration intensified, resulting
in diamond caking early damage, reduced blade life. +++
Diamond tool is mainly used for a variety of non-ferrous metals such as aluminum turning, copper, magnesium and its alloys, tungsten carbide and wear strong fiber reinforced plastic materials, metal matrix composites, wood and other non-metallic materials. When cutting speed, feed rate and depth of cut depends on processing conditions and the hardness of the workpiece material.
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