2013年12月5日星期四

Classification of diamond saw blades

Widely used in the processing of stone , ceramics and other hard and brittle materials, diamond saw blades made ​​up of two parts ; . Head substrate and the supporting substrate is the major portion of the bonding head , and the head is cut from the course part , the head , in use, will be consumed continuously while the substrate is not , since the cutting head is able to effect because it contains diamond, diamond as the most concrete ring saw  rigid material, which cutting head friction the object to be processed while the metal inclusions in the diamond particles from inside the head . During use , the metal matrix and diamond along with consumption, the ideal situation is generally more metal carcass consumed faster than the diamond , so can guarantee the sharpness of the tip of the blade while ensuring a longer life , the middle part is generally Mn steel substrate . outer part is heads.
Classification of diamond saw blades
More and more industries use diamond saw in the production process , with the breakdown of industry consolidation , the type of diamond saw blades are becoming increasingly refined.
I. manufacturing process categories :
1 , sintered diamond saw blades : two of cold and hot sintering sintering , pressing and sintering .
2 , welding diamond saw : two stars frequency welding and laser welding , high frequency welding head through the medium of high temperature to melt and the substrate are welded together , the laser welding head by a high temperature laser beam in contact with the substrate forming a metallurgical bond edge fusion .
3 , electroplated diamond saw blade : It is diamond hole saw  attached to the head by an electroplating method powder on the substrate .
Second Appearance Category:
A continuous edge blade : Continuous serrated diamond saw, generally produced by sintering method , commonly used as a basis for bronze binder matrix material, cutting water to be added to ensure that the effect of cutting and a laser head cutting kinds of useful gap .
2 , blade -type blade : serrated disconnected, cutting speed, suitable for dry and wet cutting methods.
3 , turbine -type blade : 1,2 combines the advantages of the previous two , the sawtooth -like uniform continuous presence turbo punch , improved cutting speed and increase service life.
Different materials selection of different metal grinding wheel  types of diamond saw blades , different powder formulations for different material properties , the quality of materials and products , effects, and even the costs and benefits of the pass rate direct impact . Factors affecting the efficiency and life of saw blade has a particle size , concentration, binding agent , and the hardness of the diamond sawing process parameters and the like . It has cut the number of blades can be wire-speed , cutting feed rate and concentration .

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