Diamond crystals are cubic plane, since each crystal form and surface atomic
arrangement atom density difference and the diamond cup grinding wheel distance between the different
planes, resulting in a natural diamond crystal anisotropy, so the performance
of the diamond crystal surface only of the physical and mechanical different
performance, ease of manufacture and service life which are not the same, the
microstructure of the crystal surface damage strength are also significant
differences. Microscopic diamond crystals Hertz strength test method used to
determine, since the diamond is a typical brittle material, the strength values
are generally larger deviation depends on the morphology and distribution of
stress distribution range, so suitable analysis of probability theory. When the
effect of stress is the same, (110) crystal plane maximum probability of
damage, (111), followed by (100) crystal plane of the minimum probability of
breakage. Ie external force, (110) crystal face the most easily damaged, (111)
crystal face, followed by (100) the most difficult to break. Although the (110)
crystal plane grinding is higher than the diamond polishing pads (100) crystal plane, but the
experimental results show that the (100) crystal face and the other plane has a
higher resistance to stress, corrosion, and thermal degradation capability.
Considering the combination of micro-strength, a (100) plane around the flank
of the tool to make easy tool edge grinding of high quality, easy to produce
microscopic chipping.
Normally be carried out according to requirements of the tool planes of the
single crystal diamond tool selection. In general, if the request to obtain the
highest strength diamond tool, should be used (100) surface as the tool before
the flank; if required resistance to mechanical wear diamond tool, the
selection of (110) crystal face as the tool before and after the diamond blade saws flank; if
required chemical wear resistant diamond cutting tool, it is desirable use of
(110) crystal plane as the tool rake face, (100) crystal face as the flank, or
the front, flank are used (100) surface. These requirements are necessary to
achieve by means of crystal orientations.
Diamond tool is mainly used for a variety of non-ferrous metals such as aluminum turning, copper, magnesium and its alloys, tungsten carbide and wear strong fiber reinforced plastic materials, metal matrix composites, wood and other non-metallic materials. When cutting speed, feed rate and depth of cut depends on processing conditions and the hardness of the workpiece material.
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